feat(wave5): CI/CD pipeline + Vault KMS + OKR deploy to port 80/3001
Infrastructure (H3 CI gate, H5 KMS): - Gitea Actions enabled (GITEA__actions__ENABLED=true) - act_runner: Docker-outside-of-Docker for deploy job - Vault Transit RSA-2048 signing keys (casan-audit-key, casan-policy-key) Vault KMS scripts (H5 governance): - .specify/scripts/bash/vault-kms.sh — sign/verify/pubkey/ensure-key - .specify/scripts/bash/sign-audit-head.sh — sign audit chain via Vault - Updated sign-policy-bundle.sh — Vault path + local fallback - Updated security-gate.sh — KMS gate added (PASS=11 FAIL=0) OKR app deployment (port 80/3001): - Dockerfile.backend — node:22-slim (node:sqlite requires Node 22) - Dockerfile.frontend — node:20-alpine build + nginx:alpine runtime - nginx/nginx.conf — React SPA + /api/v1/* proxy to okr-backend:3001 - backend/entrypoint.sh — auto init DB on first run + seed - .dockerignore CI pipeline (.gitea/workflows/ci.yml): - Job 1: Vitest frontend tests (H3) - Job 2: CASAN security gate + Vault KMS signing (H4/H5) - Job 3: Deploy OKR → port 80 (runs on push to main after tests pass) Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
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co-authored by
Claude Sonnet 4.6
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# HashiCorp Vault Setup — CASAN H5 KMS
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# Oracle Cloud VPS: 161.33.139.73
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## What this achieves
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Before: private key = file on disk, `verify-audit-chain` → `anchor=unsigned` in CI
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After: private key = Vault Transit (never leaves Vault), CI → `anchor=signed`
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---
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## Step 1 — Add Vault to /opt/gitea/docker-compose.yml
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Add the `vault` service and a named volume. The key sections to add:
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```yaml
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# ── Add to the top-level volumes section ─────────────────────────
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volumes:
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gitea-data:
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act-runner-data:
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vault-data: # ← ADD THIS
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# ── Add the vault service ─────────────────────────────────────────
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vault:
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image: hashicorp/vault:latest
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container_name: vault
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restart: unless-stopped
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networks:
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- gitea
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ports:
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- "8200:8200" # expose so you can init from outside
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environment:
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# Dev mode: auto-init, auto-unseal, in-memory storage.
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# Root token is fixed — store it as a Gitea secret after setup.
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VAULT_DEV_ROOT_TOKEN_ID: "${VAULT_ROOT_TOKEN}"
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VAULT_DEV_LISTEN_ADDRESS: "0.0.0.0:8200"
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VAULT_LOG_LEVEL: "warn"
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cap_add:
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- IPC_LOCK # required by Vault
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command: server -dev
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```
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> Dev mode stores keys in RAM — keys survive container restarts because the token
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> and key name are fixed, and Vault re-creates them on each start.
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> For production: switch to `server` mode with `file` storage backend.
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---
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## Step 2 — Add VAULT_ROOT_TOKEN to /opt/gitea/.env
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```bash
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# Pick a strong token (or generate one)
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echo "VAULT_ROOT_TOKEN=casan-vault-$(openssl rand -hex 16)" >> /opt/gitea/.env
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# Verify
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grep VAULT_ROOT_TOKEN /opt/gitea/.env
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```
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Save this token — you'll need it for the Gitea secret in Step 5.
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---
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## Step 3 — Start Vault
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```bash
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cd /opt/gitea
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docker compose pull vault
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docker compose up -d vault
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# Wait ~5 seconds for Vault to boot, then check:
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docker compose logs vault | tail -20
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# Look for: "Development mode should NOT be used in production installations!"
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# and: "Root Token: <your token>"
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```
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Verify from outside:
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```bash
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curl http://161.33.139.73:8200/v1/sys/health
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# Expected: {"initialized":true,"sealed":false,...}
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```
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---
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## Step 4 — Enable Transit engine + create signing keys
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Run these from anywhere that can reach port 8200.
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Replace `<TOKEN>` with your `VAULT_ROOT_TOKEN` value.
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```bash
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export VAULT_ADDR=http://161.33.139.73:8200
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export VAULT_TOKEN=<TOKEN>
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# Enable Transit secrets engine
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curl -sf -X POST \
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-H "X-Vault-Token: $VAULT_TOKEN" \
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-H "Content-Type: application/json" \
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-d '{"type":"transit"}' \
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"$VAULT_ADDR/v1/sys/mounts/transit"
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# Create RSA-2048 key for policy bundle signing
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curl -sf -X POST \
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-H "X-Vault-Token: $VAULT_TOKEN" \
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-H "Content-Type: application/json" \
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-d '{"type":"rsa-2048","exportable":false}' \
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"$VAULT_ADDR/v1/transit/keys/casan-policy-key"
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# Create RSA-2048 key for audit chain signing
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curl -sf -X POST \
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-H "X-Vault-Token: $VAULT_TOKEN" \
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-H "Content-Type: application/json" \
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-d '{"type":"rsa-2048","exportable":false}' \
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"$VAULT_ADDR/v1/transit/keys/casan-audit-key"
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echo "Vault Transit keys created."
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```
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Verify keys exist:
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```bash
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curl -sf -H "X-Vault-Token: $VAULT_TOKEN" \
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"$VAULT_ADDR/v1/transit/keys/casan-policy-key" | python3 -c "
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import sys,json; d=json.load(sys.stdin)
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print('key type:', d['data']['type'])
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print('exportable:', d['data']['exportable'])
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"
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# Expected: key type: rsa-2048 / exportable: False
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```
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---
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## Step 5 — Add VAULT_TOKEN as Gitea Actions Secret
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1. Open Gitea: http://161.33.139.73:3000
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2. Go to your repo → Settings → Secrets → Actions
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3. Add new secret:
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- Name: `VAULT_TOKEN`
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- Value: your `VAULT_ROOT_TOKEN` value
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4. Save.
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The CI workflow references `${{ secrets.VAULT_TOKEN }}` — this injects the token
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into the `security-gate` job without exposing it in logs.
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---
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## Step 6 — Test Vault signing locally (optional)
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From macOS with the project checked out:
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```bash
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export VAULT_ADDR=http://161.33.139.73:8200
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export VAULT_TOKEN=<TOKEN>
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cd Output_CASAN5_REFINED/AINative_OKR_CASAN5
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# Test sign-policy-bundle with Vault
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bash .specify/scripts/bash/sign-policy-bundle.sh sign
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# Expected: POLICY_BUNDLE_SIGNED ... key_backend=vault-kms
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# Test sign-audit-head
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bash .specify/scripts/bash/sign-audit-head.sh
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# Expected: SIGN_AUDIT_HEAD_OK ... anchor=vault-kms
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# Verify audit chain
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bash .specify/scripts/bash/verify-audit-chain.sh
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# Expected: AUDIT_CHAIN_VALID anchor=signed
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```
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---
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## Step 7 — Push code to trigger CI with Vault
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```bash
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git add .gitea/ .specify/scripts/bash/vault-kms.sh \
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.specify/scripts/bash/sign-audit-head.sh \
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.specify/scripts/bash/sign-policy-bundle.sh
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git commit -m "feat(H5): Vault KMS for policy + audit chain signing"
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git push gitea main
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```
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Watch the CI run: http://161.33.139.73:3000/<USER>/casan5/actions
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Expected security-gate job output:
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```
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VAULT_KMS_READY
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...
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SIGN_AUDIT_HEAD_OK head=<hash> anchor=vault-kms
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POLICY_BUNDLE_SIGNED ... key_backend=vault-kms
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AUDIT_CHAIN_VALID anchor=signed ← changed from "unsigned"
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...
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== verdict: PASS=7 FAIL=0 SKIP=1 ==
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```
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---
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## Architecture summary
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```
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CI Job (act_runner container)
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│
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├── vault-kms.sh sign ──── POST /v1/transit/sign/casan-audit-key ──► Vault container
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│ (key never leaves)
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├── vault-kms.sh pubkey ──── GET /v1/transit/keys/casan-audit-key ──► export public key
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│ as PEM for openssl verify
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└── verify-audit-chain.sh ── openssl dgst -verify audit-public.pem
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→ AUDIT_CHAIN_VALID anchor=signed ✅
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```
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Private key:
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- Stored only inside Vault's in-memory transit engine
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- Never written to disk as `.pem`
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- Never visible in CI logs
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- Access gated by `VAULT_TOKEN` Gitea secret
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---
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## RAM footprint on VPS (1 GB)
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| Service | Idle RAM |
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| Gitea | ~180 MB |
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| act_runner | ~50 MB |
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| **Vault** | **~60 MB** |
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| Total idle | ~290 MB |
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| During CI | +300 MB (job container) |
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| **Peak** | **~590 MB** ✅ |
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Vault in dev mode uses ~60 MB — well within the 1 GB budget.
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